Complex digitalization program of oil & gas upstream and downstream assets

The initial state:

• Data on the results and state of production is unreliable
• Reporting is generated manually and submitted for review with delays
• Information on key performance indicators is collected and entered manually
• No historical production data
• There are no modern sensors and process control systems
• Downtime for non-technical reasons
• Losses of raw materials and products
• Planning product shipment, production and raw materials delivery are labour-intensive

Target condition:

• Production planning and management functions are carried out based on up-to-date, reliable data on all assets
• Automatic report generation for any period
• <1 hour response time to production incidents, reduced downtime on all assets
• >80% of production data is reliable
• Reduced losses of raw materials and products at all assets
• 5-8% increase in oil and gas production
• >70% of production and processing are controlled automatically at all assets
• A single platform integrates all information about assets

How:

• Installation of digital instrumentation and sensors, incl. multiphase flow meters
• Installation of automated workplaces and training of personnel to work with them
• Implementation of automatic process control systems in processing critical equipment and parts of technological processes
• Installation of data transmission cable lines and deployment of secure wireless data transmission systems, sensors and SCADA at the most promising wells
• Implementation of solutions at the level of MES systems in oil production and refining (operational management, electronic journal, material balance, energy control, laboratory information system, passport of technological objects)
• Implementation of a unified data platform
• Reengineering of production and business processes, implementation of new operating regulations