Complex digitalization program of oil & gas upstream and downstream assets
- Customer
- SEG ENERA
- Project manager on the customer side
-
- IT Provider
- Indusoft
- Year of project completion
- 2023
- Project timeline
- November, 2022 - November, 2023
- Project scope
- 70 automated workstations
- Project Description
-
The initial state:
- Data on the results and state of production is unreliable
- Reporting is generated manually and submitted for review with delays
- Information on key performance indicators is collected and entered manually
- No historical production data
- There are no modern sensors and process control systems
- Downtime for non-technical reasons
- Losses of raw materials and products
- Planning product shipment, production and raw materials delivery are labour-intensive
Target condition:
- Production planning and management functions are carried out based on up-to-date, reliable data on all assets
- Automatic report generation for any period
- <1 hour response time to production incidents, reduced downtime on all assets
- >80% of production data is reliable
- Reduced losses of raw materials and products at all assets
- 5-8% increase in oil and gas production
- >70% of production and processing are controlled automatically at all assets
- A single platform integrates all information about assets
How:
- Installation of digital instrumentation and sensors, incl. multiphase flow meters
- Installation of automated workplaces and training of personnel to work with them
- Implementation of automatic process control systems in processing critical equipment and parts of technological processes
- Installation of data transmission cable lines and deployment of secure wireless data transmission systems, sensors and SCADA at the most promising wells
- Implementation of solutions at the level of MES systems in oil production and refining (operational management, electronic journal, material balance, energy control, laboratory information system, passport of technological objects)
- Implementation of a unified data platform
- Reengineering of production and business processes, implementation of new operating regulations
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