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Complex digitalization program of oil & gas upstream and downstream assets

Customer
SEG ENERA
Project manager on the customer side
Dmitrii Krikunov
Head of production automation and optimization office
IT Provider
Indusoft
Year of project completion
2023
Project timeline
November, 2022 - November, 2023
Project scope
70 automated workstations
Project Description

The initial state:

  • Data on the results and state of production is unreliable
  • Reporting is generated manually and submitted for review with delays
  • Information on key performance indicators is collected and entered manually
  • No historical production data
  • There are no modern sensors and process control systems
  • Downtime for non-technical reasons
  • Losses of raw materials and products
  • Planning product shipment, production and raw materials delivery are labour-intensive

Target condition:

  • Production planning and management functions are carried out based on up-to-date, reliable data on all assets
  • Automatic report generation for any period
  • <1 hour response time to production incidents, reduced downtime on all assets
  • >80% of production data is reliable
  • Reduced losses of raw materials and products at all assets
  • 5-8% increase in oil and gas production
  • >70% of production and processing are controlled automatically at all assets
  • A single platform integrates all information about assets

How:

  • Installation of digital instrumentation and sensors, incl. multiphase flow meters
  • Installation of automated workplaces and training of personnel to work with them
  • Implementation of automatic process control systems in processing critical equipment and parts of technological processes
  • Installation of data transmission cable lines and deployment of secure wireless data transmission systems, sensors and SCADA at the most promising wells
  • Implementation of solutions at the level of MES systems in oil production and refining (operational management, electronic journal, material balance, energy control, laboratory information system, passport of technological objects)
  • Implementation of a unified data platform
  • Reengineering of production and business processes, implementation of new operating regulations

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